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Innovations for Existing Plants
Oxy-Combustion CO2 Control


Oxy-combustion involves the use of oxygen, with a purity of 95 to 99% oxygen assumed in most current designs, to combust coal and produce a highly concentrated CO2 stream. The CO2 is separated from water vapor by condensing the water through cooling and compression. Further treatment of the flue gas may be needed to remove pollutants and non-condensed gases (such as nitrogen) from the flue gas before the CO2 is sent to storage. Oxy-combustion cannot be simply substituted for air combustion in existing fossil-fueled power plants due to differences in combustion characteristics. In order for oxy-combustion to be utilized in existing plants, a thermal diluent is required to replace the nitrogen in air.  The oxygen produced from air separation would be mixed with recycled flue gas to approximate the combustion characteristics of air.

For oxy-combustion to be a cost-effective power generation option, a low-cost supply of pure oxygen is required. In the most frequently proposed version of this concept, a cryogenic air separation unit is used to supply high purity oxygen to the boiler. This commercially available technology is both capital and energy-intensive and could raise the cost of electricity from coal-fired plants considerably, in addition to degrading the overall plant efficiency. However, novel technologies currently under development, such as oxygen and ion transport membranes, have the potential to reduce the cost of oxygen production.

Combustion Process
 

Another breakthrough oxy-combustion concept under development is the chemical looping combustion process. Chemical looping splits combustion into separate oxidation and reduction reactions. A metal (e.g., iron, nickel, copper, or manganese) oxide is used as an oxygen carrier which then releases the oxygen in a reducing atmosphere and the oxygen reacts with the fuel. The metal is then recycled back to the oxidation chamber where the metal oxide is regenerated by contact with air. The advantage of using two chambers for the combustion process is that the CO2 is concentrated, once the water is removed, and not diluted with nitrogen gas. The benefit of the process is that no air separation plant or external CO2 separation equipment is required.  

DOE/NETL is currently funding multiple oxy-combustion CO2 emission control projects within each of the above-mentioned approaches.  As shown in the tables below, these R&D efforts are being performed both externally by research organizations and academic institutions and internally through NETL’s Office of Research and Development (ORD), specifically the Separations and Fuels Processing Division and the Office of Computational Dynamics.

Click on a project title in the tables below to get more information.

 Oxy-Combustion External Researchers
Project Number
Performing Organization
Project Title
Performance Period
Scale

DE-NT0005289

Ohio State University Research Foundation

Coal Direct Chemical Looping Retrofit for Pulverized Coal-Fired Power Plants with In-Situ CO2 Capture

1/1/09 - 12/31/09

Laboratory

DE-NT0005286

Alstom Power, Inc.

Alstom’s Chemical Looping Combustion Prototype For CO2 Capture from Existing Pulverized Coal Fired Power Plants

10/1/08 - 9/30/09

Pilot

DE-NT0005288

Reaction Engineering International

Characterization and Prediction of Oxy-Combustion Impacts in Existing Coal-fired Boilers

10/1/08 - 9/30/09

Pilot

DE-NT0005309

Air Products and Chemicals, Inc.

Flue Gas Purification Utilizing SOX/NOX Reactions During Compression of CO2 Derived from Oxyfuel Combustion

10/1/08 - 9/30/10

Laboratory

DE-NT0005341

Praxair, Inc.

Near-Zero Emissions Oxy-Combustion Flue Gas Purification

10/1/08 - 12/31/11

Laboratory

DE-NT0005290

Alstom Power, Inc.

Oxy-Combustion Boiler Development for Tangential Firing

10/1/08 - 9/30/09

Pilot

DE-NT0005262

Foster Wheeler NA, Corp.

Oxy-Combustion Boiler Material Development

10/1/08 - 9/30/09

Laboratory

FC26-07NT43088

Praxair, Inc.

OTM-Based Oxycombustion for CO2 Capture from Coal Power Plants

3/30/07 - 3/31/10

Laboratory

FC26-06NT42811

Jupiter Oxygen Corporation

Jupiter Oxycombustion and Integrated Pollutant Removal for the Existing Coal Fired Power Generation Fleet

9/28/06 - 3/31/08

Laboratory

FC26-06NT42747

Babcock & Wilcox Company

Development of Cost Effective Oxy-Combustion Technology for Retrofitting Coal-Fired Boilers

3/31/06 - 3/31/08

Pilot

FC26-06NT42748

The BOC Group, Inc.

Pilot-Scale Demonstration of a Novel, Low-Cost Oxygen Supply Process and its Integration with Oxy-Fuel Coal-Fired Boilers

3/31/06 - 9/30/09

Pilot

FC26-05NT42430

Southern Research Institute

Oxygen-Fired CO2 Recycle for Application to Direct CO2 Capture From Coal-Fired Power Plants

9/27/05 - 9/26/08

Pilot

FC26-04NT42205

Alstom Power, Inc.

Commercialization Development of Oxygen Fired CFB for Greenhouse Gas Control

9/28/04 - 3/31/07
Complete

Pilot

FC26-04NT42207

Foster Wheeler NA, Corp.

Conceptual Design of Supercritical Oxygen-Based PC Boiler

9/14/04 - 9/30/06
Complete

Study

FC26-03NT41736

Foster Wheeler NA, Corp.

Conceptual Design of Oxygen-Based PC Boiler

2/24/03 - 9/30/05
Complete

Study

FC26-01NT41146

Alstom Power, Inc.

Greenhouse Gas Emissions Control by Oxygen Firing in Circulating Fluidized Bed Boilers

9/27/01 - 10/31/04
Complete

Study

FC26-01NT41147

Praxair, Inc.

Advanced Oxyfuel Boilers and Process Heaters for Cost Effective CO2 Capture and Sequestration

9/24/01 - 3/31/07
Complete

Laboratory

IEA-CANMET-CO2 (International Agreement)

Natural Resources Canada-CANMET

CANMET CO2 Consortium-O2/CO2 Recycle Combustion

9/30/99 - 8/15/08
Complete

Pilot

FWP49539

Argonne National Laboratory-IL

Evaluation of CO2 Capture/Utilization/Disposal Options

10/1/97 - 12/31/10

Laboratory


 Oxy-Combustion Internal Research
Project Number
Performing Organization
Project Title
Performance Period
Scale

ORD-08-220671 (Task 7)

NETL/ORD

Chemical Looping for Combustion and Hydrogen Production 

10/1/07 - 9/30/08

Laboratory

ORD-08-220693

NETL/ORD

Oxy-Combustion of Fossil Fuels with Carbon Capture

10/1/07 - 9/30/08

Laboratory

ORD-08-220671 (Task 8)

NETL/ORD

Oxy-Fuel Combustion (Modeling & Optimization)

10/1/07 - 9/30/08

Laboratory

ORD-07-220614 (Task 4)

NETL/ORD

Chemical Looping Techniques

10/1/06 - 9/30/08

Laboratory

ORD-07-220616

NETL/ORD

Chemical Looping Advanced Concepts

9/1/06 - 9/30/07  Complete

Laboratory

OST-03-06

NETL/ORD

Fluidized Bed Chemical Looping Applications

7/1/05 - 9/30/06 Complete

Laboratory